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Jun 08, 2023

Cutting Islands Into Copper

If you’re looking to build some small radio circuits, or if you are simply

If you’re looking to build some small radio circuits, or if you are simply seeking a new look for your PCBs, you might want to check out what YouTube user [AndyDaviesByTheSea] has been working on lately. He has been building RF circuits as of late and was searching for a better way to create islands or "lands" on copper-clad PCBs.

He says that these sorts of islands are traditionally cut into the PCB with a scalpel or file – hardly an efficient process. [Andy] did a little experimenting and found a great way to quickly and precisely cut lands with a drill. Borrowing a bit of metal from an old VHS tape, he crafted a circular land cutter with a metal file. When mounted as a drill bit, his cutter produces clean, shallow cuts which create perfect lands on which to solder his components.

The only drawback to this method is that [Andy] found his bits were being dulled by the fiberglass boards pretty quickly. His solution was to carefully grind a broken heavy duty drill bit to do the task, which he says works even better than his original cutter.